CT420 Tracked Staircrawler

A powerhouse for 420kg cargo, utilizing self-balancing technology to keep loads perfectly level. Its tight turning radius and tracked drive provide unmatched control and safety for your most demanding deliveries.

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Main Features:
  • Maximum 420kg Load Capacity: Engineered for the heaviest loads, including industrial equipment, safes, and large machinery.
  • Advanced Self-Balancing Technology: Continuously adjusts the loadu2019s centre of gravity to maintain optimal stability during operation.
  • Precision Joystick Control System: Provides full control over movement, speed, and positioning for accurate handling in complex environments.
  • Automatic Load Plate Positioning: Keeps the load correctly aligned throughout the climb, improving balance and reducing operator effort.
  • Integrated Brake Safety System: Automatically engages when drive button is released to prevent rollback and improve control during descent.
  • Dual Heavy-Duty Crawler Tracks: Ensures maximum grip, smooth stair contact, and superior load distribution across all stair types.
  • High-Torque Drive System: Delivers powerful, consistent climbing performance even under maximum load conditions.
  • Maximum Safety & Load Security: Integrated braking and control systems allow safe stopping and holding at any point on the stairs.
  • Extended High-Capacity Battery Performance: Supports long operating periods with minimal downtime, even in intensive applications.

The XSTO CT420 is engineered for extreme-duty material handling where maximum load capacity and stability are critical. Positioned at the top of the tracked stair climber range, it delivers the highest level of performance, control, and load security for demanding applications.

Designed with a crawler track system, the CT420 maintains continuous contact with each step, delivering smooth, controlled movement while minimising impact on both the load and the staircase. This ensures stable and predictable handling of heavy, bulky, or high-value equipment across challenging stair environments.

With a rated load capacity of 420kg, the CT420 is suited to demanding applications such as vending machines, safes, machinery, construction materials, and industrial equipment. Its intelligent load levelling system automatically adjusts the load angle during operation, maintaining a stable, upright position and significantly reducing operator input when handling large or top-heavy items.

The CT420 features a fully integrated control system with joystick operation, allowing precise control of movement direction, climbing speed, and loading plate angle. This enables operators to manage heavy loads with a high level of accuracy, even in tight or complex stair environments.

Safety is further enhanced through non-marking, anti-slip rubber crawler tracks, ensuring reliable grip across a wide range of stair surfaces. The automatic loading plate adjustment system maintains optimal load positioning throughout operation, while the integrated braking and control system allows the unit to safely stop and hold position at any point.

Constructed from a reinforced aluminium alloy frame, the CT420 is built for durability in demanding environments while remaining manageable for transport between job sites. Despite its heavy-duty capability, the unit is designed for single-operator use, significantly reducing manual handling risks and improving operational efficiency.

Powered by a high-capacity lithium battery system, the CT420 delivers extended runtime, capable of climbing approximately 1,400–1,600 steps (around 80–100 floors) on a single charge. This ensures reliable performance across extended operations with minimal downtime.

As the highest-capacity tracked stair climber in the range, the CT420 provides maximum stability, control, and load security for heavy-duty applications where performance and safety cannot be compromised.

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SPECIFICATIONS

Our Product Specifications

Frame MaterialAluminium AlloyNet Weight94 kg
Rated Load Capacity420 kgClimbing SpeedLow: ~10 steps/min High: ~16 steps/min
Maximum Step Height210 mmMin Landing Size1500 mm x 1500 mm
Battery TypeLithium-ionRange per Charge1,400~1,600 steps
Charging Time4 hoursOverall Dimensions1170 x 614 x 1150~1640 mm
Loading Plate Size630 mm x 560 mmMotor TypeHigh~power DC Motor
Braking SystemAutomatic Electronic Braking / Hold PositionControl SystemJoystick Control (wired remote)

Finance options are available

We understand that a StairClimber can be a significant upfront investment outlaid upfront.

We understand that a StairClimber can be a significant upfront investment outlaid upfront.
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TESTIMONIALS

Proven on the Job: What Our Customers Say

Discover firsthand experiences from satisfied customers who attest to the reliability, efficiency, and quality of our stairclimbing equipment products.

Custom Trolleys from the initial inquiry were keen to listen and understand our innovation need to resolve the safety, high labour and time consuming task of movement of high volumes of bed linen to multiple accommodation facilities while transiting up & down multiple levels of stairwells. This lead to on site discussions and reviews to understand the obstacles resulting in the timely production of trail equipment. Custom trolleys management again attended site to provide training on the equipment and after a few weeks of use attended site to engage our front-line staff to obtain there feedback which resulted in a number of design enhancements. The resulting equipment resulted in reducing safety risk and fatigue & reduced required labour hours. The outcome was introduced nationally across our Defence service contract. I do not hesitate in recommending Custom Trolleys to anyone looking for solutions to provide a safer and efficient service outcome.

We have an old stair climber that needed repairing or replacing, Custom Trolleys were great with helping us make a decision. In the end we decided to repair and add a new feature to our existing stair walker for the safety of our staff. As these repairs/upgrades were happening Custom Trolleys loaned us one so that our business could continue with normal operations, they then trained a staff member on how to use the new feature. I would highly recommend Custom Trolleys, I will definitely use them again.

Great service and product. Craig went out of this way to help us select the right powered stair walking trolley for our needs.

Throughout our purchase Craig was informative, prompt and understood our needs. The stairclimbing trolley itself seems quite robust and is easy to operate. This device isn’t cheap but I guess that’s what you pay for a quality item. Training provided was practical and well delivered. Recommended.

Great service by Custom Trollies when I lost a small part of my electric stair climber. I was out of action with the part missing. Craig found the part and express posted it to me here in Vic. Great job! Thank You!

We received amazing service from Craig on the purchase of our stair crawler, his knowledge on all products is second to none. The product is amazing and has exceeded our expectation. I can’t fault Custom Trolleys Australia in any area of sales or service. A highly professional and courteous company.

We purchased a stair climbing trolley last year, it has been a fantastic addition to our delivery service. We can do 90% of deliveries with 1 person halving our delivery costs. Highly recommended

The stair climber worked a treat and we now have our equipment in place! Thanks again for all your support getting here!